Systems Integration & Assembly

Delivering high-reliability assemblies that combine electronics, mechanics and complex interconnections

At DigiProces we provide complete System Integration & Assembly services for customers who require more than PCB manufacturing. We specialise in building electromechanical assemblies, wiring systems, control panels and integrated test modules where quality, traceability and repeatability are essential.

Our approach is based on the same discipline and process control we apply to our PCBA operations, extended to the world of mechanical and system-level integration.

What we deliver

Electromechanical assembly

From mechanical structures and backplates to complex bulkheads, connectors, and cable harnesses.

Wiring harness and interconnections

Cutting, stripping, ferruling, crimping, routing and labelling according to customer drawings and industrial best practices.

Integration of industrial connectors

Expertise with all industrial and militar connector standards, from high-density modules and multi-pin interconnects to low density high power ones, all them used in automation and test equipment.

First Article builds with full traceability

We execute First Articles strictly according to drawings and BOMs, identifying deviations, documenting findings and validating manufacturability before recurring production.

Transition to production

Once the First Article is approved, DigiProces develops the supply chain and manufacturing workflow required to ensure repeatable quality, shorter lead times and competitive piece-pricing based on volume.

Quality assurance

Visual and mechanical inspections, continuity checks, torque validation and structured FAT processes aligned with industrial quality standards.

How we work

1. Documentation & engineering intake

We review all drawings, BOMs, interconnect lists and cable schedules to ensure a controlled manufacturing process.

2. Controlled assembly environment

All system builds are executed with the same discipline we apply in electronics manufacturing: ESD protection, traceability, material control and documented workflows.

3. Manufacturing engineering (optional / on request)

For recurring production, DigiProces can prepare work instructions, optimised routing, supplier qualification and cost-reduction proposals.

4. Transparent supply chain

We manage materials from customer-specified vendors or propose validated alternatives when allowed.

Certifications and compliance

  • ISO AS9100, ISO14001
  • IPC standards (A-610, A-620)
  • Compatible processes for NADCAP, ITAR and MIL-STD workflows
  • Full component-level traceability

Why DigiProces?

  • Proven experience integrating electronics, mechanics and wiring for demanding sectors
  • Strong process discipline inherited from our PCBA background
  • Full traceability and structured First Article methodology
  • Ability to scale from prototypes to 500+ units/year
  • Customer-centric approach with fast communication and technical clarity

Looking for a reliable European partner for your systems integration?

Let’s discuss your requirements.
Get in touch